Lead Engineer Brakes Refinement Development

  • Stackstudio Digital Ltd.
  • Warwick, Warwickshire
  • Dec 04, 2025
Full time Engineering

Job Description

Role / Job Title: Lead Engineer Brakes Refinement DevelopmentWork Location:Gaydon / Whitley, UK (Onsite)Desired Competencies (Technical / Behavioral Competency)Must-Have:
  • Brake System Engineering (hydraulic, regenerative, blended braking)
  • Vehicle Testing & Validation (track, proving ground, climatic)
  • Palliative Development (component tuning for refinement)
  • Data Acquisition & Analysis: CAN tools (e.g., Vector CANalyzer), MoTeC, Pi Toolbox, MATLAB (preferred)
  • Instrumentation Setup: Sensor calibration, logger configuration
  • Software Tools: CATIA V5/V6, TeamCenter, Excel, PowerPoint
  • Documentation: DVP&R, test reports, build books
Good-to-Have:
  • Bachelor's or Master's degree in Mechanical or Automotive Engineering
  • Experience with EV braking systems and brake-by-wire technologies
  • Familiarity with global brake performance standards (FMVSS, ECE R13H, AMS)
Responsibilities / Expectations from the Role:
  • Lead the refinement and validation of brake systems across prototype and production vehicle programs.
  • Plan and execute vehicle-level brake tests including:
    • Pedal feel evaluation
    • Brake bedding and burnishing
    • Stopping distance and fade testing
    • NVH (Noise, Vibration, Harshness) assessments
    • AMS and regulatory performance tests
  • Collaborate with suppliers on palliative development of brake components (pads, shims, discs, calipers).
  • Configure and install data acquisition systems (CAN, sensors, loggers) for test instrumentation.
  • Process and interpret test data to identify performance trends, root causes, and improvement opportunities.
  • Author detailed test reports, DVPs, and technical documentation to support engineering sign-off.
  • Coordinate with cross-functional teams (chassis, controls, software, suppliers) to align on development targets.
  • Support international test trips, including logistics planning, load list preparation, and on-site execution.
  • Drive continuous improvement through data-led decision-making and iterative development cycles.
Details for Candidate Briefing (Non-Confidential)About the Client:A major automotive OEM is harnessing technology to make driving smarter, safer, and cleaner, creating a world in which responsible, sustainable vehicles revolutionize the driving experience for generations.The OEM's vision is to leverage the incredible potential of technology to build vehicles that not only offer a premium, all-encompassing digital experience, but also make customers' lives better.A UK-based Automotive OEM involved in mid and luxury segment car and SUV design and manufacturing.USP of the Role and Project:
  • Will be directly working with the client.
  • Good exposure to OEM practices.
  • Short-term onsite opportunity.

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